Chapter 14. inductor

An inductor is a coil that induces a magnetic field in itself or in a core as a result of current passing through the coil. It may be used in circuits to block or reshape AC current or a range of AC frequencies, and in this role can "tune" a simple radio receiver or various types of oscillators. It can also protect sensitive equipment from destructive voltage spikes.

The schematic symbol for an inductor includes a coil that can be drawn in two basic styles, shown at the top and at the bottom of Figure 14-1. The style at the bottom has become more common. In each vertical section of the diagram, the functionality of the symbols is identical.

One or two parallel lines alongside the coil indicate that it is wound around a solid core of material that can be magnetized, while one or two dotted lines indicate that it is wound around a core containing metal particles, such as iron filings. Where no core is shown, this indicates an air core.

A selection of inductors designed for through-hole mounting is shown in Figure 14-2.

Direct current passing through an electrical conductor, such as a wire, creates a magnetic field around the conductor. In Figure 14-3, conventional current (flowing from positive to negative) is passing through a straight wire from left to right, as indicated by the red/blue arrow. The resulting magnetic field is indicated by the green arrows. If the wire is now bent into a curve, as shown in Figure 14-4, the magnetic field exerts an aggregate force downward through the curve. This magnetic force is conventionally said to flow from south to north.

If direct current could be induced to circulate through an unbroken circle of wire, the resulting magnetic field could exert a force through the circle as shown in Figure 14-5, assuming clockwise circulation of conventional current as suggested by the red/blue arrows.

Conversely, if a magnet was pushed through the center of the circle, it would induce a pulse of electric current in the circle. Thus, electricity passing through a wire can induce a magnetic field around the wire, and conversely, a magnet moving near a wire can induce an electric current in the wire. This principle is used in an electrical generator, and also in a transformer, where alternating current in the primary coil induces a fluctuating magnetic field in the core, and the field in the core is turned back into alternating current in the secondary coil.

Note that a static or unchanging magnetic field will not induce a flow of electricity.

If the wire is formed into a helix (a series of approximate circles) as shown in Figure 14-6, and if DC current is passed through the wire, the aggregate of the magnetic fields can create a force in the direction of the green arrow in each example, depending whether the wire is wound clockwise or counter-clockwise, and depending on the direction of the current. The helix is usually referred to as a coil or a winding.

In actuality, a magnetic field is not open-ended, and its lines of force are completed by circling around outside the inductor, to complete a magnetic circuit. This completion of the field can be demonstrated by the traditional high-school experiment of positioning a compass or scattering iron filings on a sheet of paper above a magnet. A simplified depiction of lines of force completing a magnetic circuit is shown in Figure 14-7, where a coil is inducing the magnetic field. Note that throughout this encyclopedia, the color green is used to indicate the presence of magnetic force.

The completion of a magnetic field is not relevant to the primary function of the inductor. In fact the external part of the magnetic field is mostly a source of trouble in electronics applications, since it can interact with other components, and may necessitate the use of magnetic shielding. In addition, the field is weakened by completing itself through air, as air presents much greater reluctance (the magnetic equivalent of resistance) than the core of an electromagnet.

The polarity of a magnetic field created by a coil can be demonstrated by moving a small permanent magnet toward the coil, as shown in Figure 14-8. If the magnet has opposite polarity to the coil, it will tend to be repelled, as like poles repel. If it has the same polarity, it will tend to be attracted, because opposite poles attract. This principle may be used in solenoids.

The inductive power of a coil will be enhanced, and the saturation point will be reduced, by using a magnetic core. The term "magnetic" in this context does not mean that the core is a permanent magnet; it means that the core can be magnetized briefly by a transient pulse of electricity through the surrounding coil.

A core enhances the effectiveness of an inductor because it has a lower reluctance than that of air. In other words, magnetic flux will flow much more readily through the core than through air.

Roughly speaking, the permeability of a magnetic circuit is the opposite of reluctance; it is a measure of how easily a magnetic field can be induced, and is usually expressed relative to the permeability of air, which is approximately 1. The permeability of different core types is discussed in the following "Values" section.

The core of the coil contains magnetic domains that behave as tiny magnets, with north and south poles. In the absence of a polarizing magnetic field, the domains are randomly aligned. As a magnetic field is introduced around them and grows stronger, the domains align themselves with it, increasing the total magnetic force. When the domains are almost all uniformly aligned, the core approaches magnetic saturation and ceases adding to the net magnetic field. At this point the current in the inductor is said to be continuous.

When power to the coil is disconnected, the domains revert partially to their previous random orientation. Thus the core remains a weak permanent magnet. This effect is known as hysteresis, while the weak residual field is known as remanent magnetism.

When DC current is connected through an inductor, the creation of a magnetic field takes a brief but measurable period of time. The field induces an EMF (electro-motive force) in the wire. Since this force opposes the supplied current, it is referred to as back-EMF. It lasts only so long as the field is increasing to its full strength. After the field reaches a steady state, current flows through the coil normally.

This transient resistive effect is caused by the self-inductance of the coil, and is opposite to the behavior of a capacitor, which encourages an initial inrush of direct current until it is fully charged, at which point it blocks subsequent current flow.

When high-frequency alternating current attempts to flow through an inductor, if each pulse is too brief to overcome the back-EMF, the coil will block the current. A coil can thus be designed to block some frequencies but not others.

Even a simple electrical circuit that does not contain a coil will still have some self-inductance, simply because the circuit consists of wires, and even a straight length of wire induces a magnetic field when the power is switched on. However, these inductive effects are so small, they can generally be ignored in practical applications.

The transient electrical resistance to alternating current caused by either an inductor or a capacitor is known as reactance, although it occurs under opposite electrical conditions, as the coil impedes an initial pulse of DC current and then gradually allows it to pass, while a capacitor allows an initial pulse of DC current and then impedes it.

When a flow of DC current through a coil is switched off, the magnetic field that was created by the coil collapses and releases its stored energy. This can cause a pulse of forward EMF, and like back-EMF, it can interfere with other components in a circuit. Devices such as motors and large relays that contain substantial coils can create problematic spikes of back-EMF and forward-EMF. The forward-EMF that occurs when power to the coil is interrupted is typically dealt with by putting a diode in parallel with the coil, allowing current to circulate through it. This is known as clamping the voltage transient. A diode-capacitor combination known as a snubber is also commonly used. For a schematic and additional information on this topic, see Snubber.

A schematic to demonstrate EMF and back-EMF is shown in Figure 14-9. The coil can be a 100-foot spool of 26-gauge (or smaller) hookup wire, or magnet wire. It will function more effectively if a piece of iron or steel, such as half-inch galvanized pipe, is inserted through its center. When the button is pressed, current is briefly impeded by the back-EMF created by the coil, and is diverted through D1, making it flash briefly. Then the coil’s reactance diminishes, allowing the current to flow through the coil and bypass the LED. When the pushbutton is released, the coil’s magnetic field collapses, and the consequent forward-EMF circulates through D2, causing it to flash briefly. Note that the polarity of back-EMF and forward-EMF are opposite, which is why the LEDs in the circuit are oriented with opposite polarities.

The 220Ω resistor should be rated at 1/4 watt minimum, and the button should not be held down for long, as the electrical resistance of the coil is relatively low. The LEDs ideally should be rated for a minimal forward current of no more than 5mA.

Variants include core materials, core shapes, termination style (for through-hole mounting in perforated board, or for surface-mount), and external finish (some inductors are dipped in insulating material, while others allow their copper magnet wire to be exposed).

In addition there are two functional variants: variable inductors and ferrite beads. Their schematic symbols are shown in Figure 14-10.

A magnetic core may be made from solid iron, plates of iron or steel separated by thin insulating material, powdered iron mixed with a binder, or a ferrite compound derived from nickel, zinc, manganese, or a combination. An iron core has at least 1,000 times the permeability of air, while some ferrites are 10,000 times as permeable.

One major disadvantage of a magnetic core is hysteresis, which in this context refers to the tendency of the core to retain some magnetic "memory" as a cycle of alternating current changes from positive to negative. This residual magnetism must be overcome by the next positive pulse of AC. The tendency of the core to retain magnetic polarity is known as its retentivity. Iron cores are especially retentive.

Another disadvantage of some magnetic cores is that they may host eddy currents induced by the magnetic field of the coil. These electrical currents tend to circulate through the core, reducing efficiency by generating waste heat, especially if coil currents are high. Forming a core from iron or steel plates, separated by thin layers of insulation, will inhibit these currents. Powdered iron inhibits eddy currents because the particles have limited contact. Ferrites are nonconductive, and are therefore immune to eddy currents. They are widely used.

Hysteresis and eddy currents both incur energy losses with each AC cycle. Therefore, the losses increase linearly as the AC frequency increases. Consequently, inductor cores that suffer either of these problems are not well-suited to high frequencies.

A ferrite bead inverts the design of a typical inductor by running a wire through a hole in the center of the bead, instead of coiling the wire around the core. Two ferrite beads are shown in Figure 14-13. At top, the bead is divided into two sections, each mounted in one-half of a plastic clam shell, which can be closed around a wire. At bottom, the bead must be threaded onto a wire. The purpose is either to limit radio-frequency radiation from a wire by absorbing it into the bead (where it is transformed into heat), or to protect a wire from external sources of radio-frequency radiation. Computer cabling to external devices; lamp dimmers; and some types of motors can be sources of radio frequency.

The magnetic circuit created by a rod-shaped core must be completed by the lines of force traveling back around from one end of the rod to the other, through the surrounding air. Since air has low permeability, this is a major source of inefficiency. By comparison, a torus (a geometrical shape resembling a donut) completes the entire magnetic circuit inside its core. This significantly increases its efficiency. Also, because its field is better contained, a toroidal inductor needs little or no shielding to protect other components from stray magnetic effects.

Two through-hole toroidal inductors are shown in Figure 14-2. Bottom left: Rated at 345μH. Bottom right: Rated at 15μH. The one at bottom-left has pins beneath it for insertion into a printed circuit board.

Surface-mount inductors often are toroidal to maximize the efficiency of a component that has to function on a very small scale. Examples are shown in Figure 14-14, Figure 14-15, and Figure 14-16.

A chart showing some types of inductor cores, their commonly available inductances, and their maximum frequencies is shown in Figure 14-17.

A gyrator is a small network, sometimes encapsulated in a silicon chip, using resistors, a semiconductor, and a capacitor to simulate some but not all of the behavior of a coil-based inductor. The semiconductor may be a transistor or a capacitor, depending on the specific circuit. A sample schematic is shown in Figure 14-18. Because no magnetic effects are induced, the gyrator is completely free from the problems of saturation and hysteresis, which affect coils with cores, and also produces no back-EMF. It simply attenuates a signal initially, and then gradually lowers its reactance, thus imitating this aspect of an inductor.

A gyrator may be used where a coil may be unacceptably large (as in a cellular phone) or where signal quality is of paramount importance—for example, in a graphic equalizer or other audio components that perform signal processing at input stages, such as preamplifiers.

A gyrator does impose some limits on circuit design. While neither side of a real inductor needs to be at ground potential, a gyrator does require a ground connection. However, the performance advantages of gyrators are significant, as they can emulate high inductance without parasitic effects, can be more accurately calibrated (leading to more predictable performance), and do not create magnetic fields that can interfere with other components.

The magnetic inductance of a coil is measured with a unit known as the Henry, named after Joseph Henry, a pioneer in electromagnetism. It is defined by imagining a coil in which current is fluctuating, causing the creation of EMF. If the rate of fluctuation is 1 amp per second and the induced EMF is 1 volt, the inductance of the coil is 1 Henry.

The letter L is commonly used to represent inductance. To derive a useful formula, L will be expressed in microhenrys. If D is the diameter of a coil, N is the number of turns of wire, and W is the width of coil (when the windings are viewed from the side, as shown in Figure 14-19), the precise relationship of the variables is complex but can be reduced to an approximate formula:

L = approx (D2 * N2) / 18 * D) + (40 * W

From this, it is clear that inductance tends to increase with coil diameter, and also increases (more significantly) with the square of the number of turns. If the number of turns remains constant, inductance will be higher for a coil that is short and fat than for a coil that is narrow and long.

Because the Henry is a large unit, inductors in electronics circuits typically have their inductances measured in millihenrys (mH), microhenrys (μH), and nanohenrys (nH), where 1H = 1,000mH, 1 mH = 1,000μH, and 1μH = 1,000 nH. This relationship is shown in Figure 14-20.

Because the inductance of an inductor peaks as current increases, and then gradually diminishes, an inductor can be used to block or attenuate high frequencies. A circuit that does this is often referred to as a low-pass filter. The schematic and a graph suggesting its performance are shown in Figure 14-22. A basic application could be the crossover network in a loudspeaker system, where high-frequency signals are blocked from a low-frequency driver and are diverted to a high-frequency driver.

If the location of the inductor is shifted so that it shunts the signal away from the output, the results are reversed, and the circuit becomes a high-pass filter. The schematic and a graph suggesting its performance are shown in Figure 14-23.

Note that capacitors may also be used to create frequency filters, but because their function is roughly inverse to that of inductors, the placement of a capacitor in a circuit would be opposite to the placement of the inductor. Examples of filter circuits using capacitors are found in the entry for that component in this encyclopedia.

An inductor can be combined with a capacitor to form a bandpass filter, as shown in Figure 14-24. In this configuration, the inductor blocks the high frequencies while the capacitor blocks the low frequencies, allowing only a limited band of frequencies to get through.

Once again if the location of the components is shifted to shunt the signal away from the output, the results are reversed, as shown in Figure 14-25. This is known as a notch filter.

The performance of these filters will depend on the component values, and in most applications, additional components will be necessary. Sophisticated filter circuits are outside the scope of this encyclopedia.

Inductors are of great importance in DC-DC converters and AC-DC power supplies where voltage changes are enabled by rapid switching. See the relevant entries of this encyclopedia for additional details.

Generally, as electronic equipment has become increasingly miniaturized, the unavoidable bulk of inductors has limited their application. However they may still be used to tune oscillators, to block sudden spikes in power supplies, and to protect equipment from sudden voltage spikes (they are used, for example, in surge suppressors for computing equipment).